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Saws Unlimited Inc.
494 Bonnie Lane
Elk Grove Village, IL 60007
Toll Free: 866-714-1764
Local: 847-640-7450
Fax: 847-640-7464
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Procedure to set cutting conditions

1st step

Select the correct blade type based on the area of application mentioned in the product description.

2nd step

Select the correct tooth pitch based on the tooth recommendation.

3rd step

Select the blade speed Vc (m/min) based on cutting conditions chart

4th step

Select cutting rate Vz (cm2/min) based on the cutting conditions chart. Also consider the calculation of cutting time and cutting feed rate.


Calculation of cutting time and cutting feed rate



Break-in Procedures

Life time of band saw blades mainly depends on a controlled break-in. We recommend the following break in procedures:

1st step

Select the correct speed Vc (m/min) and cutting rate Vz (cm2/min) based on cutting conditions chart.

2nd step

You start with 70% of the regular cutting speed and 50% of the regular cutting rate.

3rd step

If vibrations still occur, change the speed carefully until they stop. A permanent chip formation is important during the whole cutting process.

4th step

After cutting approx. 400-600 cm2 or at least 15 minutes real cutting time for tubes and profiles you can first slowly turn up to final speed and then up to normal cutting rate.


Coolants

Life time of saw blades mainly depends on the correct oil content in coolants, which should be checked regularly with the refractometer. For ordinary low and medium alloyed materials Honsberg recommends an oil content between 8-12%, for cutting high and highest alloyed steels 13-18%.


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